
MACH LED PLUS.forty
For many years, MACH LED PLUS.forty has been recognized around the world as the benchmark for outstanding machine lighting. Thanks to continuous further development, it not only remains at the cutting edge, but also repeatedly opens up new application possibilities with innovative ideas. REDUCE COSTS The new CORE variants with high-output increase the light level in the machine tool to an unprecedented level. Compared to other luminaires, the illuminance levels of MACH LED PLUS.forty are up to 20 percent higher. This is how MACH LED PLUS.forty enables needs-based illuminance levels with fewer or smaller luminaires – saving you money. MINIMIZE RISKS Our own test and inspection laboratory ensures that the lights meet all relevant standards and guidelines, as well as the high demands placed on machine tools. In addition, we offer a generous guarantee and service worldwide AVOID DOWNTIME The vibration and shock-resistant design results in exceptional robustness. The crossover-free sealing technology eliminates the risk of leaks. A process-safe automated bonding process, with plasma cleaning, climate-controlled adhesive curing and 100% vacuum leak testing, guarantees the reliability of each individual luminaire. Important contributions to uninterrupted machine operation. CONSERVE RESOURCES The MACH LED PLUS.forty was designed to be repairable. The sustainable lighting concept and efficient LED technology help to achieve environmental goals. Additional colored LEDs for displaying machine status.

Machine Building
Our special machines are characterized by the highest quality and innovative technologies that optimize the production process and set new standards in terms of performance and reliability. From the initial concept to design and commissioning, we offer you comprehensive support to ensure that your machine is perfectly integrated into your production environment. Our services in special machine construction include: >> Individual machine development: we design and manufacture machines that are precisely tailored to your specific needs and processes. >> Process optimization: We use tailor-made solutions to improve your production processes and increase efficiency. >> Innovative technology: We use the latest technologies and high-quality materials to develop machines that are reliable and durable. >> Service & support: Even after commissioning, we provide you with comprehensive support to ensure that your machines are always running at peak performance. Whether it's automated production lines, complex special machines for special applications or individualized systems - we realize your vision and make your production fit for the future. Rely on tailor-made solutions that make your production more efficient, flexible and future-proof.
Machine function handle with IO-LINK
Machine handles of the MG-x-Tx-TRIO IOLINK series are made of natural-colored anodized aluminum and handle legs are made of black powder-coated aluminum. The profile was specially designed for the installation of electronic assemblies to integrate additional functions. The polycarbonate diffuser, specially developed for LED applications, ensures a homogeneous signal surface for feedback and signal LEDs. The function handles also provide additional self-diagnosis functions. The self-diagnosis includes continuous monitoring of the signal surface LEDs, monitoring of the function of the buzzer, overtemperature and its logging. In the event of an error, an error event is output via IO-Link, which can be taken into account in the higher-level controller. An operating hours counter and error event counter complement the diagnostics, which can be accessed at any time via IO-Link. This enables new, predictive repair and maintenance concepts. In addition, you can parameterize the signal lights in a variety of colors and signal functions, as well as the frequency and tone intervals of the integrated piezo buzzer via the IO-Link interface at any time. The connection is made on the back of any IO-Link master via a 5m PVC / PVC cable with an open end or an M8 connector.

Machine Insight Services
For companies that are not yet collecting, storing, and analyzing their machine data, we offer the KURZ Digital Machine Insight Services. This innovative software solution uses artificial intelligence to maximize machine efficiency and production stability – creating a decisive competitive advantage. Key benefits at a glance: - Continuous monitoring for a seamless analysis of the entire manufacturing process - Part traceability and optimized production planning by linking jobs with relevant process data - Increased productivity by reducing downtime and setup times, as well as early detection of potential issues - Seamless integration into existing ERP/MES systems and complete data security within your own network

Machine Insights Cloud
Transform machine data into actionable insights directly in the cloud Explore how IXON’s cutting-edge Machine Insights Cloud equips machine builders with the insights needed to enhance performance and elevate service capabilities. Storing, visualizing and analyzing your data has never been easier.
Machine Lights
The machine light allows for compact dimensions easy mechanical integration into machines without significantly restricting the space available. A simple electrical installation will be carried over directly to 24 V DC M12 Connector systems. The LC-types have a 5 m PUR / PVC cabel with open end. With a robust aluminum housing and a weatherproof, UV resistant and crystal clear polyurethane casting, the LED light from the environment and numerous chemicals such as alkalis, acids and oils, is protected. The highly efficient LED produce a wide beam angle of 100° and a flicker-free light in the usual daylight quality. The Series ML-x-UF are available in 5 sizes. This lights are providing space-saving, flat mounting for

Machine Lights
Illuminate machines more efficiently! The small size of our LED machine lights coupled with high luminous efficacy are the ideal combination for a wide range of applications. Common to all machine lights is the robust and compact design, which proves itself even under the most adverse conditions. We exclusively use state-of-the-art LED technology from renowned manufacturers. This enables high illuminance levels with low energy consumption.

Machine Lights IP67
High-performance LED machine lights, with M8 connection
machine loading

Machine Safety
The degree of automation is very advanced in today's manufacturing technology. At the same time, machine and system hazards have been reduced considerably. This is, in particular, owed to the high demands on the safety technology and the skilled handling of safety functions. For security solutions in mechanical and plant engineering, we offer a choice of powerful, certified components and systems. Product groups - Explosion protection equipment for machinery and plants (ATEX) - Light barrier systems for machine monitoring - Intelligent machine and plant protection systems - Safety devices for electrical installations

Machine Vision
Our Machine Vision department is a key pillar of our highly qualified company and consists of a team of exceptionally trained and experienced professionals who have extensive experience in the field of machine vision. Our department is proud to carry out numerous joint projects with customers, offering customized and complex machine vision solutions to improve their automation systems. What sets us apart is our strong network of suppliers, which allows us to source and offer the best products for a wide range of applications, including optical lenses, industrial cameras and lighting. By leveraging our robust partnerships, we ensure that our customers receive top-notch components that are perfectly matched to their specific needs and requirements.

Machine Vision Cameras
Machine vision cameras from wenglor deliver high image quality in a compact housing format. The cameras can be integrated into any system easily and flexibly thanks to the small and robust housing and the standardized C mount threaded connection for lenses. State-of-the-art CMOS sensor technology ensures high resolution and optimum image quality without noise even in difficult lighting conditions. Thanks to image chips in monochrome or color as well as with rolling shutter or global shutter technology, high-resolution recordings are possible in static and dynamic applications. The machine vision camera can be flexibly adapted to individual application requirements by mounting various filters that reduce reflections, increase contrast or protect against interference.

Machine Vision Controller
Machine vision controllers are analysis modules for processing images and 2D height profiles, as well as for result output. In combination with machine vision cameras and 2D/3D profile sensors, they are the heart of various vision systems and are used in numerous image processing applications. The compact design with fanless cooling allows high performance and offers maximum flexibility for easy and space-saving installation. Quick and easy initial start-up is made possible by the pre-installed uniVision software packages. Different model variants offer connections for up to 16 devices at the same time. Various interfaces ensure ideal connectivity.

Machine Vision Software
Software for image processing technologies is used to parametrize and evaluate smart cameras, image processing systems, 2D/3D profile sensors and 3D sensors. They allow adjustment and maintenance work to be carried out regardless of location. The software portfolio supports both rule-based image processing algorithms and advanced deep learning technologies, such as Deep OCR for optical character recognition. The intuitive user interface makes it quick and easy for new users to get started. Additional support is provided by templates and examples of common standard applications to help you get started. For experienced users, the software offers not only parameterization of image and profile modules, but also programming using HALCON Script, making it a flexible and powerful solution for a wide range of industrial applications. It also has common industrial interfaces to programmable logic controllers and robots. Additional software tools enable searching and finding of machine vision devices in the network as well as 360-degree profile recognition and display of height profiles and point clouds.

machining cell – deburring, brushing, embossing and packing station for T-nuts
The system is based on the TECHTORY standard cell system and combines the advantages of both table-cell and floor-cell cell types. The workpieces are manually fed as bulk material into a vibratory conveyor system and separated using linear handling. Before the T-nuts are transferred to the rotary indexing table, the holes are checked for presence, position, and dirt using a vision sensor. The workpieces are then transferred to the individual processing stations. In stations 2 and 3, the threaded holes are deburred from the outside using countersinks and from the inside using brushes. Lances and nozzles in station 4 blow out the holes. In station 5, the T-nuts are embossed with the part number and company logo. A removal system then places the finished parts on a pivoting conveyor belt. This conveyor belt fills three shipping cartons according to a predetermined quantity.
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