Exhibitor innovations

Functional safety in Industrial Ethernet is essential for the safe operation of industrial systems. The risk of accidents and failures can be minimised through the implementation of safety protocols, continuous monitoring and compliance with international standards. As a long-standing safety sensor specialist, Kübler is now expanding its safe Industrial Ethernet encoder platform with the latest SIL2 and SIL3 certified Safety over EtherCAT (FSoE) protocol. The S58x8FSX encoder transmits up to 15 bits safe or up to 24 bits non-safe, as well as fully redundant multiturn information of 12 bits safe. Thanks to the platform architecture, this is realised in exactly the same design as the S58 PROFIsafe encoder. Updates can be carried out easily via FoE (File over EtherCAT) without the need for a web server. This simplifies the maintenance process considerably and ensures that the encoder always remains state-of-the-art. The Sendix encoder offers great benefits, particularly due to its high system availability. Equipped with cyber security and protection mechanisms against hacker attacks and misuse in accordance with IEC 62443, the encoder ensures a safe and reliable connection in safety-critical applications.

The Force Matrix Kit is a plug-and-play evaluation system for measuring and visualizing force and pressure distributions across surfaces. It is based on ultra-thin, flexible sensor matrices made from polymer nanocomposite materials and uses NanoSen’s proprietary force sensing impedance technology to deliver stable and repeatable measurement results. The kit enables rapid setup, real-time data acquisition, and straightforward integration into flexible, curved, or space-constrained structures, making it ideal for prototyping, application testing, and system evaluation.

Frameless motors have only two main components - stator and rotor - in common with conventional motors. This is a decisive advantage when it comes to tailor-cut design and individual integration into customer-specific systems. Due to the direct integration into machines or device assemblies and the hollow shaft concept with cable, compressed air, vacuum, fiber optic and laser feedthroughs, frameless motors require very little space. At the same time, they are highly efficient and durable and run stably and reliably in quiet operation. The KOCO MOTION motors are characterized by an immediate peak torque of up to 2400 Nm, a maximum motor speed of up to 900 rpm and a high level of user-friendliness. The frameless motors are also highly precise. They are backlash-free during high-precision and high-speed operations and have an extremely high level of positioning accuracy. KOCO MOTION supports and advises on the optimal design and integration of the modularly configurable frameless motors into customer systems. Since the compact motors are used in a wide variety of industries, such as robotics, mechanical engineering, packaging technology, semiconductor manufacturing or medical technology, it is important to precisely adapt and select all the necessary motor components. This is the only way to really get the best out of the frameless motor.

We support leading industrial companies in their digital transformation and pave the way for intelligent automation solutions — by implementing structured data models, modular architectures, and user-centered software. From the learnings of this collaboration, a clear perspective emerges for us: the future lies in 𝗔𝘀𝘀𝗼𝗰𝗶𝗮𝘁𝗶𝘃𝗲 𝗔𝘂𝘁𝗼𝗺𝗮𝘁𝗶𝗼𝗻 — automation that understands relationships, supports decision-making, and can grow with the complexity of modern systems. Our talk is aimed in particular at OEMs and integrators. We present selected case studies, put our insights into context, and explain what concrete first steps toward the future of automation can look like.

The GFX Hepco Guidance System for Beckhoff XTS Transport System uses linear servo motor technology to drive movers around a track. The motion of each mover is independently controlled, offering complex high-speed motion profiles without compromising positional accuracy. Combined with HepcoMotion’s proven track systems the highly versatile product is rapidly being adopted within the packaging and manufacturing industries as users benefit from vastly improved production rates with the ability to make on the fly product changes.

Waterfall Security enables secure and reliable operations through software-enabled hardware platforms. Their solutions protect against both today’s cybersecurity challenges and those yet to come.

HepcoMotion’s heavy duty V guide system can be configured into multi-axis gantry systems to achieve automation for applications such as palletizing, sorting, and pick & place.

The RL 20 high-voltage relay is the further development of our proven high-voltage relays with forcibly guided contacts for two changeover contacts and integrated, constructive contact protection. The new mode of operation has reduced the contact resistances. In addition, there are now screw terminals and an auxiliary contact that functions as a normally closed contact. Electromechanical relays for system and switch cabinet construction have proven themselves thousands of times over.

Whatever electrical safety test you need to carry out, with a Hipot Safety Analyser you will always make the right choice. Our safety tester combine up to 7 test types in one compact device - from high-voltage testing, insulation testing and ground bond testing to functional testing. Our devices for testing electrical safety enable tests in accordance with all common standards (VDE, EN, IEC, etc.). The products impress with a wide range of technical features: • Numerous interfaces • Automatic test sequence • Fully electronic generator (for even faster and more accurate tests) • and many other features

The HSB-sigma® ZRX outdoor unit has been specifically engineered for long-term operation in demanding environmental conditions. While conventional linear units quickly reach their limits when exposed to intense sunlight, rain, severe temperature fluctuations, and contamination, the ZRX sets new standards for robust outdoor applications. Its combination of a high-performance toothed belt drive and a precision roller guide system ensures exceptional dynamics, operational reliability, and repeat accuracy, even under harsh climatic influences. The performance of the HSB-sigma® ZRX was validated by an independent testing laboratory under realistic, industry-relevant conditions. Despite extreme stress scenarios, the unit remained fully functional throughout all test cycles, clear evidence of its suitability for use in exposed and demanding environments.

Product advantages * Low noise * Pure electrical * Large load 18KG * light in weight only 2.9KG Product Characteristics * Flange connection compatible with standard collaborative robots. * Simple installation. * Lightweight gripping system with integrated vacuum monitoring and control. * Features auto-replenishment function for specific materials or applications. * Continuously compensates for vacuum loss during handling to ensure stable holding force.

i-series motec The new decentralized frequency inverter generation Next level: i650 expands the solution space​ i650 motec offers additional new functions compared to the i550 motec. With the Logic PLC, the decentralized frequency drive solves stand-alone applications of single or multiple drives. ​This integrated intelligence makes solutions independent of a higher-level control system possible. This saves hardware and integration costs, and the overall machine design remains clearer. ​ The integrated positioning function of the i650 is ideal for turntables, corner transfer conveyors and lifting stations. ​Safety is also enhanced with STO via CIP Safety in addition to STO.

Embedded OPC UA server/client with integrated firewall for SIMATIC, Mitsubishi and Rockwell controllers. It is a compact device for DIN rail mounting with two 1Gbit Ethernet ports and a 24V power supply. The IBH Link UA Quad Core 64 Bit is a much more powerful device for demanding applications, as it works with a 64 bit 1.8 Ghz processor with 4GB RAM. (For comparison: The IBH Link UA Quad Core 32 Bit works with a 32 Bit 1 Ghz processor with 2GB RAM.) Furthermore, the IBH Link UA Quad Core offers the possibility to extend the functionality with Cloud Services by using an SD card. MQTT connection: User-defined OPC UA variables can be exchanged with an MQTT broker/server. The IBH Link UA can therefore be used as a layer between machines and control systems (MES, ERP...) independently of controllers. Support of data models and methods with Python: To link data models or companion specs with Python modules on the IBH Link UA, the desired companion spec or data model is integrated into the project on the IBH Link UA. The OPC Foundation has specified data models for a variety of industries. For industrial automation, for example, there are data models for the automation of production plants and machines, such as machine control, monitoring and diagnostics, as well as production process management and energy management. This means that all the possibilities offered by Python can be used. GDS - Global Discovery Service (Server/Client): A Global Discovery Server (GDS) provides mechanisms for the central administration of the following components: • CA-signed certificates and self-signed certificates • Trusted lists and certificate revocation lists (CRL) A GDS thus provides an access point for central certificate management. It therefore takes on the role of a security server within an OPC UA network. Optionally, it is possible to install a GDS server from Unified Automation as a Docker container.

mechanics • Festo checkbox CHB-C-N, mechanically replaceable 1:1 • Optical imaging ratio is retained, test programs can be used 1:1 software • IFC-Checkkon and IFC-Checkopti backwards compatible and can be used for Festo-Checkbox CHB-C-N • Test programs and checkbox configuration can be adopted 1:1 electronics • All of them have been used since then for Festo checkbox replacements. I/Os available General • Teach-IN function • No special electronics design • Standard electronic components • Future-oriented and future-proof • Special designs and applications possible • Downwards compatible with legacy devices

Maximum flexibility One particular highlight of the ihD is its adaptable connection technology: the input hybrid connector can be configured to face either the rear or the top, depending on the installation. In the stand-alone version of the ihD, a 300-degree rotatable plug is also available for motor and encoder connections. This makes integration into existing machine concepts much easier, saving both space and cabling. Minimal cabling effort The distinctive feature of the decentralized ihD servo inverter is its hybrid cabling concept. A single cable transmits power, STO (Safe Torque Off), 24 volts and communication in equal measure, connecting all interlinked components using the daisy chain method. This significantly reduces installation effort. Compared to a centralized concept, it saves up to 70 percent of cabling costs. Flexible and robust The ihD is available as a stand-alone version or as motor-integrated version ihD-DT5. It offers the user a wide range of power ratings and a high degree of flexibility: with a rated current of eight amps, even a triple overload* does not push the device to its limits. This gives the user greater freedom and flexibility when it comes to designing drive axes. Thanks to its EMC-compatible aluminum housing, enhanced protection class IP65 and resistance to shock and vibration, even harsh operating conditions are not a particular challenge for the ihD. *depending on device version