Our hot melt overmolding process is an efficient and particularly gentle method for the functional protection of cables and connectors. It offers reliable strain relief, protects transition points, and significantly increases the mechanical strength and service life of the connection. Compared to conventional high-pressure overmolding, hot melt overmolding operates at significantly lower pressure and processing temperatures. This protects sensitive wires, conductors, and connectors, minimizing the risk of damage or deformation. This makes the process particularly suitable for cable manufacturing, even for delicate or complex assemblies. Further advantages include low tooling costs and high flexibility. Changes to geometries or adaptations to customer-specific requirements can be implemented quickly and economically without costly tooling investments. The process also enables short cycle times and is suitable for prototypes as well as small-batch and series production. Hot melt overmolding thus combines process reliability, cost-effectiveness, and high functionality – an ideal solution for modern, flexible, and reliable cable manufacturing.
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